Practical Reliability Engineering (5e) [Wiley 2012]

今天的第二本，请大家笑纳！

PracticalReliabilityEngineering(5e)[Wiley2012]

Practicalreliabilityengineering/PatrickD.T.O’Connor,AndreKleyner.–5thed.p.cm.
Includesbibliographicalreferencesandindex.
ISBN978-0-470-97982-2(hardback)–ISBN978-0-470-97981-5(paper)
1.Reliability(Engineering)I.O’Connor,PatrickD.T.II.Kleyner,Andre.
TS173.O292012
620′.00452–dc23

Thiseditionfirstpublished2012
©2012JohnWiley&Sons,Ltd

Cover -30
Contents -22
PrefacetotheFirstEdition -14
PrefacetotheSecondEdition -12
PrefacetotheThirdEdition -10
PrefacetotheThirdEditionRevised -8
PrefacetotheFourthEdition -6
PrefacetotheFifthEdition -4
Acknowledgements -2
1IntroductiontoReliabilityEngineering 1
1.1WhatisReliabilityEngineering? 1
1.2WhyTeachReliabilityEngineering? 2
1.3WhyDoEngineeringProductsFail? 4
1.4ProbabilisticReliability 6
1.5RepairableandNon-RepairableItems 7
1.6ThePatternofFailureswithTime(Non-RepairableItems) 8
1.7ThePatternofFailureswithTime(RepairableItems) 9
1.8TheDevelopmentofReliabilityEngineering 9
1.9Courses,ConferencesandLiterature 11
1.10OrganizationsInvolvedinReliabilityWork 12
1.11ReliabilityasanEffectivenessParameter 12
1.12ReliabilityProgrammeActivities 13
1.13ReliabilityEconomicsandManagement 14
Questions 17
Bibliography 18
2ReliabilityMathematics 19
2.1Introduction 19
2.2Variation 19
2.3ProbabilityConcepts 21
2.4RulesofProbability 22
2.5ContinuousVariation 28
2.6ContinuousDistributionFunctions 33
2.7SummaryofContinuousStatisticalDistributions 41
2.8VariationinEngineering 41
2.9Conclusions 47
2.10DiscreteVariation 48
2.11StatisticalConfidence 51
2.12StatisticalHypothesisTesting 53
2.13Non-ParametricInferentialMethods 57
2.14GoodnessofFit 59
2.15SeriesofEvents(PointProcesses) 61
2.16ComputerSoftwareforStatistics 64
2.17PracticalConclusions 65
Questions 66
Bibliography 68
3LifeDataAnalysisandProbabilityPlotting 70
3.1Introduction 70
3.2LifeDataClassification 71
3.3RankingofData 75
3.4WeibullDistribution 78
3.5ComputerizedDataAnalysisandProbabilityPlotting 85
3.6ConfidenceBoundsforLifeDataAnalysis 89
3.7ChoosingtheBestDistributionandAssessingtheResults 95
3.8Conclusions 102
Questions 103
Bibliography 107
4MonteCarloSimulation 108
4.1Introduction 108
4.2MonteCarloSimulationBasics 108
4.3AdditionalStatisticalDistributions 108
4.4SamplingaStatisticalDistribution 110
4.5BasicStepsforPerformingaMonteCarloSimulation 113
4.6MonteCarloMethodSummary 115
Questions 118
Bibliography 119
5Load–StrengthInterference 120
5.1Introduction 120
5.2DistributedLoadandStrength 120
5.3AnalysisofLoad–StrengthInterference 123
5.4EffectofSafetyMarginandLoadingRoughnessonReliability(MultipleLoadApplications) 124
5.5PracticalAspects 131
Questions 132
Bibliography 133
6ReliabilityPredictionandModelling 134
6.1Introduction 134
6.2FundamentalLimitationsofReliabilityPrediction 135
6.3StandardsBasedReliabilityPrediction 136
6.4OtherMethodsforReliabilityPredictions 141
6.5PracticalAspects 143
6.6SystemsReliabilityModels 143
6.7AvailabilityofRepairableSystems 147
6.8ModularDesign 152
6.9BlockDiagramAnalysis 152
6.10FaultTreeAnalysis(FTA) 157
6.11State-SpaceAnalysis(MarkovAnalysis) 158
6.12PetriNets 165
6.13ReliabilityApportionment 169
6.14Conclusions 170
Questions 170
Bibliography 175
7DesignforReliability 177
7.1Introduction 177
7.2DesignforReliabilityProcess 178
7.3Identify 179
7.4Design 183
7.5Analyse 196
7.6Verify 197
7.7Validate 198
7.8Control 198
7.9AssessingtheDfRCapabilityofanOrganization 201
7.10Summary 201
Questions 202
Bibliography 203
8ReliabilityofMechanicalComponentsandSystems 205
8.1Introduction 205
8.2MechanicalStress,StrengthandFracture 206
8.3Fatigue 208
8.4Creep 214
8.5Wear 214
8.6Corrosion 215
8.7VibrationandShock 216
8.8TemperatureEffects 217
8.9Materials 219
8.10Components 220
8.11Processes 221
Questions 222
Bibliography 223
9ElectronicSystemsReliability 225
9.1Introduction 225
9.2ReliabilityofElectronicComponents 226
9.3ComponentTypesandFailureMechanisms 229
9.4SummaryofDeviceFailureModes 243
9.5CircuitandSystemAspects 244
9.6ReliabilityinElectronicSystemDesign 245
9.7ParameterVariationandTolerances 254
9.8DesignforProduction,TestandMaintenance 258
Questions 259
Bibliography 260
10SoftwareReliability 262
10.1Introduction 262
10.2SoftwareinEngineeringSystems 263
10.3SoftwareErrors 265
10.4PreventingErrors 267
10.5SoftwareStructureandModularity 268
10.6ProgrammingStyle 269
10.7FaultTolerance 269
10.8Redundancy/Diversity 270
10.9Languages 270
10.10DataReliability 272
10.11SoftwareChecking 272
10.12SoftwareTesting 274
10.13ErrorReporting 275
10.14SoftwareReliabilityPredictionandMeasurement 276
10.15Hardware/SoftwareInterfaces 281
10.16Conclusions 281
Questions 283
Bibliography 283
11DesignofExperimentsandAnalysisofVariance 284
11.1Introduction 284
11.2StatisticalDesignofExperimentsandAnalysisofVariance 284
11.3RandomizingtheData 296
11.4EngineeringInterpretationofResults 297
11.5TheTaguchiMethod 297
11.6Conclusions 301
Questions 302
Bibliography 305
12ReliabilityTesting 306
12.1Introduction 306
12.2PlanningReliabilityTesting 307
12.3TestEnvironments 309
12.4TestingforReliabilityandDurability:AcceleratedTest 313
12.5TestPlanning 322
12.6FailureReporting,AnalysisandCorrectiveActionSystems(FRACAS) 323
Questions 324
Bibliography 325
13AnalysingReliabilityData 327
13.1Introduction 327
13.2ParetoAnalysis 327
13.3AcceleratedTestDataAnalysis 328
13.4AccelerationFactor 329
13.5AccelerationModels 330
13.6Field-TestRelationship 335
13.7StatisticalAnalysisofAcceleratedTestData 336
13.8ReliabilityAnalysisofRepairableSystems 339
13.9CUSUMCharts 343
13.10ExploratoryDataAnalysisandProportionalHazardsModelling 346
13.11FieldandWarrantyDataAnalysis 348
Questions 351
Bibliography 355
14ReliabilityDemonstrationandGrowth 357
14.1Introduction 357
14.2ReliabilityMetrics 357
14.3TesttoSuccess(SuccessRunMethod) 358
14.4TesttoFailureMethod 359
14.5ExtendedLifeTest 360
14.6ContinuousTesting 361
14.7DegradationAnalysis 362
14.8CombiningResultsUsingBayesianStatistics 363
14.9Non-ParametricMethods 365
14.10ReliabilityDemonstrationSoftware 366
14.11PracticalAspectsofReliabilityDemonstration 366
14.12StandardMethodsforRepairableEquipment 367
14.13ReliabilityGrowthMonitoring 373
14.14MakingReliabilityGrow 382
Questions 383
Bibliography 385
15ReliabilityinManufacture 386
15.1Introduction 386
15.2ControlofProductionVariability 386
15.3ControlofHumanVariation 390
15.4AcceptanceSampling 391
15.5ImprovingtheProcess 395
15.6QualityControlinElectronicsProduction 399
15.7StressScreening 402
15.8ProductionFailureReportingAnalysisandCorrectiveActionSystem(FRACAS) 404
15.9Conclusions 405
Questions 405
Bibliography 406
16Maintainability,MaintenanceandAvailability 408
16.1Introduction 408
16.2AvailabilityMeasures 409
16.3MaintenanceTimeDistributions 410
16.4PreventiveMaintenanceStrategy 411
16.5FMECAandFTAinMaintenancePlanning 415
16.6MaintenanceSchedules 415
16.7TechnologyAspects 415
16.8Calibration 417
16.9MaintainabilityPrediction 417
16.10MaintainabilityDemonstration 418
16.11DesignforMaintainability 418
16.12IntegratedLogisticSupport 418
Questions 419
Bibliography 420
17ReliabilityManagement 421
17.1CorporatePolicyforReliability 421
17.2IntegratedReliabilityProgrammes 421
17.3ReliabilityandCosts 424
17.4SafetyandProductLiability 428
17.5StandardsforReliability,QualityandSafety 428
17.6SpecifyingReliability 431
17.7ContractingforReliabilityAchievement 432
17.8ManagingLower-LevelSuppliers 434
17.9TheReliabilityManual 435
17.10TheProjectReliabilityPlan 436
17.11UseofExternalServices 436
17.12CustomerManagementofReliability 437
17.13SelectingandTrainingforReliability 439
17.14OrganizationforReliability 440
17.15ReliabilityCapabilityandMaturityofanOrganization 442
17.16ManagingProductionQuality 444
17.17QualityManagementApproaches 446
17.18ChoosingtheMethods:StrategyandTactics 447
17.19Conclusions 448
Questions 449
Bibliography 450
Appendix1TheStandardCumulativeNormalDistributionFunction 451
Appendix2χ2(α,ν)DistributionValues 453
Appendix3Kolmogorov–SmirnovTables 455
Appendix4RankTables(5%,95%) 457
Appendix5FailureReporting,AnalysisandCorrectiveActionSystem(FRACAS) 465
Appendix6Reliability,Maintainability(andSafety)PlanExample 467
Appendix7MatrixAlgebraRevision 474
Index 476